Total Productive Maintenance (TPM) Training Malaysia (2026) — HRDF Claimable
Total Productive Maintenance (TPM) is a proven methodology that engages every employee — from operators to managers — in maintaining and improving equipment performance. Malaysian manufacturers implementing TPM consistently reduce unplanned downtime and achieve world-class OEE benchmarks.
Quick Answer: Total Productive Maintenance (TPM) Training
What is it: Structured training on the TPM methodology — autonomous maintenance, planned maintenance, and the eight TPM pillars to eliminate the six big losses.
Who is it for: Production operators, maintenance technicians, engineers, plant managers, and CI teams.
Typical cost: RM3,500–RM7,500 per day for in-house programs.
Specialized Total Productive Maintenance (TPM) Training Programs
What You'll Learn
- Reduce unplanned downtime and increase equipment availability
- Implement autonomous maintenance to empower operators
- Apply the eight TPM pillars systematically across the plant
- Eliminate the six big losses to improve OEE scores
- Build a sustainable culture of continuous improvement on the shop floor
Who Should Attend
Production operators, maintenance engineers, plant managers, CI teams, and quality personnel in manufacturing, automotive, and process industries.
Full Curriculum: What This Training Covers
That's the outcome — here's exactly how we get you there, module by module. A typical programme is organised into these modules; content is tailored to your team, roles, and industry.
1.TPM Fundamentals and the Zero-Losses Mindset
Origins and objectives of Total Productive Maintenance, its business benefits, and the paradigm shift from reactive breakdown-fixing to maximising equipment effectiveness across the plant.
2.The Eight Pillars of TPM
A deep dive into each pillar - Focused Improvement (Kobetsu Kaizen), Autonomous Maintenance (Jishu Hozen), Planned Maintenance, Early Equipment/Maintenance Prevention, Quality Maintenance, Training and Education, Office TPM, and Safety, Health and Environment.
3.Workplace Organisation with 5S and Waste Elimination
Applying the 5S methodology to create a disciplined, visual shopfloor and identifying and removing the 7 wastes as the foundation before TPM activities begin.
4.Measuring OEE and the Six Big Losses
Defining, calculating and improving Overall Equipment Effectiveness, understanding reliability and maintainability, and diagnosing the six major plant losses (breakdowns, setup/adjustment, idling and minor stoppages, speed, defects/rework, and start-up yield) including chronic versus sporadic losses.
5.Selecting the Right Maintenance Strategy
Comparing preventive, predictive, breakdown and run-to-failure approaches and matching the appropriate strategy to each piece of operational equipment using PM analysis.
6.Implementing Planned Maintenance (7-Step Priority Model)
Structuring the maintenance organisation and rolling out the step-based priority model - Pareto-based selection, restoring deterioration, building a maintenance information system, establishing periodic maintenance, and evaluating cost savings and reliability.
7.Implementing Autonomous Maintenance (7 Steps)
Transferring routine care to operators through the seven steps - initial cleaning and inspection, countermeasures against contamination sources, tentative lubrication/inspection standards, overall and autonomous inspection, visual standardisation, and full autonomous management.
8.Root Cause Analysis, Leadership and Building a Sustainable TPM Culture
Using RCA and FMEA to prevent recurring failures, leading change management for TPM adoption, and creating a TPM roadmap with KPIs, small-group activities and continuous-improvement reviews to sustain results long term.
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Total Productive Maintenance (TPM) Training Programmes Available
Frequently Asked Questions About Total Productive Maintenance (TPM) Training
Autonomous Maintenance, Planned Maintenance, Quality Maintenance, Focused Improvement (Kobetsu Kaizen), Early Equipment Management, Training & Education, Safety Health & Environment, and TPM in Administration.
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Ringkasan dalam Bahasa Melayu
Latihan TPM di Malaysia mengajar pasukan pengeluaran dan penyelenggaraan cara menghapuskan masa henti, mengurangkan sisa, dan membina budaya pemilikan peralatan. Merangkumi lapan tiang TPM. Boleh dituntut melalui HRD Corp.
Last Verified: March 2026